EVgo Mechanical Connector Wear / Misalignment

Charger’s cable is difficult to insert or remove from the vehicle inlet

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Possible Causes

Deformed J1772 connector housing, Bent latch mechanism, Debris in connector or vehicle inlet, Worn alignment key on EVgo handle

How to Fix / Troubleshooting

Safety first: Do not force the connector; forcing can damage the vehicle inlet. Turn OFF power before detailed inspection.

  • Inspect connector: Examine the EVgo J1772 handle for cracks, warping, or bent latch. Ensure the latch moves freely.
  • Clean connector and inlet: Use a dry, soft brush to remove dust or debris from both the handle and vehicle inlet. Do not use lubricants.
  • Check alignment: Align the connector straight with the inlet and insert firmly but without excessive force. If it still binds, stop.

If insertion/removal remains difficult, the EVgo connector assembly should be replaced to avoid damaging the vehicle inlet.

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Repair Difficulty

Easy 2/5

Required Part

EVgo J1772 Charge Handle Assembly
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