GoCable Overheating Connector / High Contact Resistance

Connector gets very hot to the touch during charging; plastic may discolor; no error code.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn or oxidized connector contacts, Loose crimp inside connector handle, Undersized or damaged charge cable, Debris or corrosion on vehicle inlet pins

How to Fix / Troubleshooting

Safety warning: Stop using the charger immediately if the connector is too hot to hold or shows signs of melting.

  • Stop charging: End the session and allow the connector to cool completely.
  • Inspect for damage: Look for browning, warping, or melted plastic around the pins of the GoCable connector and the vehicle inlet.
  • Clean contacts: If only light discoloration is present, clean the metal surfaces with electrical contact cleaner and a non‑abrasive swab.
  • Check cable rating: Ensure the installed cable assembly matches the charger's maximum current rating.
  • Replace overheated parts: If any melting or severe discoloration is present, replace the charge cable assembly. If the vehicle inlet is damaged, have the vehicle serviced.
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Repair Difficulty

Medium 3/5

Required Part

Charge Cable Assembly
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