Webasto Sticking Lock Mechanism / Thermal Expansion

Webasto charger’s Type 2 plug is difficult to remove from the vehicle; feels stuck even after charging stops.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Locking pin not retracting fully, Plastic deformation from overheating, Dirt or corrosion on locking surfaces, Misaligned socket housing

How to Fix / Troubleshooting

Safety first: Ensure charging has stopped and the vehicle has released its inlet lock before pulling.

  • Stop charging: End the charging session via the vehicle or charger, wait for audible click of lock release.
  • Use straight pull: Pull the plug straight out without twisting. Do not use tools or excessive force.
  • Emergency release: Some vehicles and Webasto units have mechanical emergency releases; consult both manuals.
  • Inspect for damage: After removal, check for melted plastic or burrs. If present, replace the cable and have the vehicle inlet inspected.
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Repair Difficulty

Medium 3/5

Required Part

Webasto Type 2 Socket Locking Mechanism / Cable Plug
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