Junkers Chronic Pressure Loss / Expansion Vessel Fault

Furnace frequently loses pressure, user must top up system often

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking radiator or pipework, Faulty safety relief valve on Junkers boiler, Ruptured expansion vessel diaphragm, Micro-leaks in heat exchanger

How to Fix / Troubleshooting

Safety first: Allow system to cool before checking pressure components.

  • 1. Inspect for visible leaks: Check all radiators, valves, and joints for signs of water. Repair any leaks found.
  • 2. Safety valve check: Inspect the discharge pipe from the safety relief valve. If it is wet or dripping, the valve may be passing and need replacement.
  • 3. Expansion vessel pre-charge: With system pressure at zero and isolated, measure the air charge at the expansion vessel Schrader valve. Recharge to the value specified by Junkers (often around 0.75–1.0 bar) using a hand pump.
  • 4. Vessel integrity: If water comes out of the Schrader valve or the vessel will not hold pressure, the diaphragm is ruptured and the vessel must be replaced.
  • 5. Monitor: After refilling and bleeding, monitor pressure over several days. Persistent loss with no visible leaks may indicate a hidden leak or heat exchanger issue requiring professional investigation.
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Repair Difficulty

Medium 3/5

Required Part

Expansion Vessel
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