Catalina Spas Waterlogged Spa Cover

Spa cover is excessively heavy and waterlogged, making it difficult to open and close.

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Possible Causes

Torn vapor barrier inside cover, Age-related foam saturation, Poor cover maintenance, Chemical damage to cover skin

How to Fix / Troubleshooting

Safety: A heavy cover can strain lifters and hinges. Lift carefully to avoid injury.

  • Step 1 – Inspect cover skin: Look for tears, cracks, or seam separations that allow water to enter.
  • Step 2 – Test weight: If the cover is significantly heavier than when new, the foam cores are likely saturated.
  • Step 3 – Replace cover: Order a Catalina-sized replacement cover with proper taper and R-value. Dispose of the old cover according to local regulations.
  • Step 4 – Prevent recurrence: Keep the cover clean, conditioned, and latched when not in use to extend its life.
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Repair Difficulty

Very Easy 1/5

Required Part

Spa Cover
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