Raypak Flow-Related Shutdown with Variable-Speed Pump

Heater runs but then shuts off when pump speed is reduced (on variable-speed pump systems).

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Possible Causes

Pump speed too low to close pressure switch, Incorrect plumbing bypass configuration, Misadjusted water pressure switch, Dirty filter increasing head loss

How to Fix / Troubleshooting

Safety first: Turn off power before adjusting internal switches.

Steps to stabilize operation with VS pumps:

  • Increase pump speed: Program a higher speed during heater operation to maintain sufficient flow.
  • Adjust bypass: If a manual bypass is installed, partially close it to direct more flow through the heater while staying within Raypak’s flow limits.
  • Clean filter: Backwash or clean the filter to reduce system head and improve flow.
  • Adjust pressure switch (if allowed): Carefully adjust the Raypak water pressure switch per the manual so it closes reliably at the chosen pump speed.

Note: Do not set pump speed so low that heater safeties are marginal; maintain a comfortable margin above the minimum flow.

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Repair Difficulty

Easy 2/5

Required Part

Water Pressure Switch
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