Bosch Heat Demand Not Reaching Equipment

Thermostat calls for heat but Bosch boiler or furnace does not start; indicator shows heating demand active.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Open circuit between thermostat W terminal and boiler/furnace control input, Faulty relay or input on Bosch boiler control board, Tripped safety limit or lockout on boiler/furnace, Zone valve or pump relay not energizing

How to Fix / Troubleshooting

Safety: Turn off power to the boiler/furnace before accessing internal wiring.

  • Confirm call signal: With a multimeter, check for 24 V between W and C at the control board when the thermostat is calling for heat.
  • Inspect wiring: Trace the W circuit from thermostat to control board, including any zone controllers or pump relays. Tighten loose connections.
  • Check safety lockouts: Look for error codes or lockout indicators on the Bosch boiler/furnace itself. Reset according to the equipment manual if safe to do so.
  • Test zone valves/pumps: If using hydronic zones, verify that the zone valve or pump relay associated with the thermostat is energizing when there is a heat call.
  • Professional diagnosis: If the control board is not responding to a valid W signal, it may be defective and should be evaluated by a technician.
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Repair Difficulty

Hard 4/5

Required Part

Bosch Boiler/Furnace Control Board or Zone Controller
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