Code 45
Onan Low Fuel Level Shutdown

Generator shuts down; Code 45 displayed, indicating low fuel level (if equipped with a level sensor).

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Possible Causes

Fuel tank level below shutdown threshold, faulty fuel level sensor, wiring issue between sensor and controller, incorrect sensor calibration.

How to Fix / Troubleshooting

Safety first: Disable auto-start. Handle fuel in a well-ventilated area away from ignition sources.

  • Verify fuel level: Physically check the fuel tank level. If low, refill with the correct fuel type (diesel, gasoline, LP) and bleed the system if required.
  • Inspect fuel level sensor: Check the sensor mounting on the tank and its wiring harness. Look for corrosion or damage.
  • Sensor test: If the tank is adequately filled but Code 45 persists, test the sensor resistance or output per Onan specifications. Replace if out of range.
  • Calibration: Some systems require calibration of the level sensor in the controller. Follow the service manual procedure if applicable.
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Repair Difficulty

Easy 2/5

Required Part

Fuel Level Sensor
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