A.O. Smith Pilot Safety Circuit Failure

A.O. Smith gas water heater pilot light will not stay lit.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Weak or failed thermocouple, Dirty pilot orifice, Drafts extinguishing the pilot, Faulty gas control valve

How to Fix / Troubleshooting

Safety: If you smell gas, stop immediately and call your gas supplier.

  • 1. Follow lighting instructions: Use the lighting procedure detailed on the heater label, holding the pilot button long enough (30–60 seconds) to adequately heat the thermocouple.
  • 2. Clean pilot: If the pilot flame is small or yellow, have the pilot orifice cleaned by a qualified technician.
  • 3. Replace thermocouple: If the pilot light extinguishes as soon as you release the button, replace the thermocouple with an OEM (Original Equipment Manufacturer) part.
  • 4. Gas control: If replacing the thermocouple does not resolve the issue, the gas control valve may be defective and should be replaced.
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Repair Difficulty

Medium 3/5

Required Part

Thermocouple
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