RELAY ERROR
OpenEVSE Contactor Drive or Feedback Fault

The display shows 'RELAY ERROR'; the EVSE cannot energize the output even though the contactor is not welded.

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Open contactor coil, broken coil wire from the main board, failed relay driver transistor on the main board, incorrect feedback wiring from contactor auxiliary contacts.

How to Fix / Troubleshooting

Safety first: De-energize the EVSE before testing the contactor coil.

  • Step 1 – Listen for click: Command charging on and off while listening for the contactor. No click suggests that the coil is not energizing.
  • Step 2 – Coil resistance: With the power OFF, disconnect the coil leads and measure resistance across the coil. An open circuit indicates a failed coil; therefore, replace the contactor.
  • Step 3 – Check coil voltage: With the power ON and a charge command active, measure the voltage at the coil terminals. If no voltage is present, the driver on the main board may be faulty.
  • Step 4 – Inspect wiring: Ensure coil wires are firmly connected at both the contactor and the main board, and that any auxiliary feedback contacts are wired correctly according to the OpenEVSE schematic.
  • Step 5 – Replace parts: Replace the contactor if the coil is open. If the coil is good but not driven, replace or repair the main control board.
Advertisements

Repair Difficulty

Hard 4/5

Required Part

Main Power Contactor / Relay
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements