E04
Chaffoteaux Primary Circuit Overheat / Safety Thermostat Activated

Unit displays E04 and will not start; often associated with overheating or safety thermostat trip.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked primary heat exchanger, Failed circulation (on models with small pump), Faulty overheat thermostat, Limescale buildup in water path

How to Fix / Troubleshooting

Safety: Isolate power and gas. Allow the appliance to cool completely before touching internal components.

  • Check water flow through heater: Ensure inlet filters and strainers on the cold water connection are clean. Remove and rinse under running water.
  • Descale water path: On older Chaffoteaux instantaneous water heaters, heavy limescale in the heat exchanger can cause local overheating. Isolate the heater, disconnect the water connections, and circulate a manufacturer-approved descaling solution through the heat exchanger using a pump. Rinse thoroughly afterward.
  • Inspect overheat thermostat: Locate the overheat stat on the primary heat exchanger. If it has a manual reset button, press it once. Check wiring for signs of overheating or loose spade terminals.
  • Check any internal circulation pump (if fitted): Some combi-type water heaters have a small pump. Listen for operation when there is demand. If the pump is seized or noisy, it may need replacement.
  • Reset and test: After cleaning and resetting, restore power and gas, then test with a moderate hot water flow. If E04 recurs, the thermostat or heat exchanger may need replacement by a professional.
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Repair Difficulty

Hard 4/5

Required Part

Overheat Thermostat
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