Alfen
Moisture Ingress / Condensation
Visible water droplets or condensation inside the transparent front cover or on internal components.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Damaged or mis-seated enclosure gasket, Loose cable glands on bottom entry, Installation in an area with high humidity and temperature swings, Cracked housing or cover.
How to Fix / Troubleshooting
Safety first: Moisture inside an EV charger can cause arcing and corrosion. Switch off power at the circuit breaker before opening the unit.
- Step 1 – Power down and dry: Turn off the charger and gently open the enclosure. Allow it to dry completely; use a dry cloth and, if needed, a low-heat fan (no direct heat guns).
- Step 2 – Inspect seals: Check the perimeter gasket of the front cover for damage, dirt, or misalignment. Clean and reseat it or replace it if necessary.
- Step 3 – Check cable glands: Ensure all cable glands are tightened to the manufacturer’s specification and that the rubber inserts grip the cables firmly.
- Step 4 – Look for cracks: Inspect the plastic housing and cover for hairline cracks that could admit water. Replace damaged parts.
- Step 5 – Improve installation environment: If installed in a very damp location, consider adding a small canopy or relocating if permitted.
- When to call a technician: If corrosion is visible on the PCB or terminals, a technician should assess and replace affected components.
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Repair Difficulty
Medium
3/5
Required Part
Front Cover Gasket / Cable Glands
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