Char-Broil Flame-Out During Cook

The grill ignites but then goes out after 5–15 minutes; the temperature drops and pellets stop burning.

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Possible Causes

Inconsistent pellet feed from auger, wet or poor-quality pellets, excessive ash buildup in fire pot, weak combustion fan airflow.

How to Fix / Troubleshooting

Safety first: Turn the grill off and allow it to cool before cleaning or disassembly.

  • Clean fire pot thoroughly: Remove grates and diffuser. Vacuum ash and debris from the fire pot and surrounding area. Ensure air holes are clear.
  • Check pellet quality: Replace any questionable pellets with fresh, dry pellets stored in a sealed container.
  • Observe auger feed: With the hopper full, run the grill and watch pellet movement. If pellets feed intermittently or not at all, inspect the auger for partial jams or motor issues.
  • Verify fan operation: Confirm that the fan runs continuously during the cook. If airflow is weak, clean or replace the fan assembly.
  • Avoid frequent lid opening: Opening the lid repeatedly can disrupt combustion and cause flame-outs. Use the lid thermometer or digital display instead of lifting the lid often.
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Repair Difficulty

Easy 2/5

Required Part

Auger Motor and Combustion Fan Assembly
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